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Reefer fuel burn calculator

Work out how much reefer fuel a load will burn before you accept it. Enter the run time (or trip miles and average speed), the unit's mode and burn rate, and your fuel price. You get gallons, cost, cost per loaded mile and how much of your reefer tank the load uses.

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Example defaults, replace with your numbers

Unit mode (from the shipper's instructions)
Run time from
mi
mph
h
gal/h

Your hour meter and fuel receipts give your real number. Defaults: 1.0 continuous, 0.6 cycle (examples).

$/gal
gal
Reefer fuel for this load

28.9gal

Run time
28.9 h
Fuel cost
$109.88
Per loaded mile
$0.100
Full tank lasts
50 h
Share of one tank58%

This load burns about 29 gallons ($110) of reefer fuel the rate con won't mention. Our dispatchers price that into every counter-offer.

What the result means

The big number is the gallons of diesel your reefer unit will burn on this load. Below it you get the cost at your fuel price, the cost spread over the loaded miles (useful for comparing against a rate per mile), how long a full tank lasts at this burn rate, and how much of one tank the load uses. If the load needs more than one tank, the calculator tells you how many reefer fuel stops to plan.

None of this shows up on a rate confirmation. A broker quotes the linehaul and fuel surcharge for the tractor; the reefer's fuel comes out of your margin.

How it's calculated

Run hours = loaded miles / average speed + pre-cool and waiting hours

Gallons = run hours x burn rate (gallons per hour)

Cost = gallons x fuel price per gallon

Cost per loaded mile = cost / loaded miles

Share of tank = gallons / tank size

If you already know the run hours, switch to "Hours I know" and the trip math is skipped.

Assumptions and where they come from

  • Burn rate. EPRI describes diesel transport refrigeration units as typically 8 to 38 horsepower and burning up to about one gallon an hour. The defaults (1.0 for continuous, 0.6 for cycle) are examples in that range, not measured averages. Replace them with your own.
  • Tank size. Thermo King's Precedent S-610DE comes with a 30 or 50 gallon tank; the default is 50.
  • Fuel price. An example. Reefer fuel is often dyed diesel sold without on-road tax, because the IRS treats fuel burned by a separate motor that runs a refrigeration unit as an off-highway use, so it can cost less than tractor fuel at the same stop.
  • Pre-cool and waiting. Under the FDA's sanitary transportation rule, a carrier responsible for temperature control pre-cools as the shipper specifies. That time, and time at the dock, counts toward run hours.

How to use it before accepting a load

  1. Estimate run hours. Trip miles over your realistic average speed, plus pre-cool time, expected wait at the shipper and receiver, and any break where the load stays in the box.
  2. Set the mode from the rate con. Continuous or cycle, as the shipper instructs.
  3. Use your burn rate. From your own fuel records if you have them.
  4. Read the cost per loaded mile. Add it to your cost per mile. If the load's rate per mile minus that number doesn't clear your minimum, counter or pass.
  5. Plan the fuel stop. If the load uses most of a tank, plan where you'll fill the reefer so you never run it dry with product on board.

For the full picture of a load, take the reefer fuel figure into the rate per mile and load profit calculator. For what drives burn rate and how long a tank lasts, see reefer temperature settings, pre-cooling and run time. For the tax side of dyed reefer diesel, read what is reefer fuel?.

If you'd rather have someone price this into every load for you, that's part of our reefer dispatch service. Apply here and a dispatcher will call you.

Questions about this tool

How accurate is this reefer fuel calculator?

As accurate as the burn rate you give it. The default burn rates are examples; your own number from fuel receipts and the unit's hour meter will be much closer. Weather, setpoint and door openings move real burn up and down.

What burn rate should I use for my reefer unit?

Your own. Divide the gallons you put in the reefer tank by the hours the unit ran since the last fill. If you don't have that yet, EPRI describes diesel trailer units as burning up to about a gallon an hour, and frozen loads in hot weather run at the high end.

Why does the calculator add hours for pre-cool and waiting?

Because the unit runs whenever there's product in the box, or when you're pre-cooling, not just while you drive. Hours at the shipper, in a detention wait, or parked for your break all burn reefer fuel.

Should cycle mode always be cheaper?

It usually burns less, but the shipper decides the mode. If the bill of lading says continuous, run continuous. Use the cycle setting here only for loads where cycle is allowed.

Sources

  1. 01EPRI, electric transport refrigeration report · EPRI publication · checked October 2026
  2. 02Thermo King Precedent S-610DE specification sheet · spec sheet TK 56346-2-PL · checked October 2026
  3. 03IRS Publication 510, Off-highway business use, use in separate motor · current publication · checked October 2026
  4. 0421 CFR 1.908, Requirements applicable to transportation operations (carrier paragraph e) · current regulation · checked October 2026

Results are estimates for planning, not financial or tax advice.

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Let a reefer dispatcher run these numbers on every load

6% of gross for one truck, 5% per truck for 2+ trucks (limited-time fleet rate). No setup fee, no contract, cancel with 30 days notice. You approve every load.